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Xipid Sports
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Guide2 min read

Sublimation vs screen printing vs tackle twill

The three ways US team jerseys are decorated, compared on look, feel, durability and price.

Short answer: pick sublimation for full-color, lightweight jerseys that never crack; screen printing for simple one or two color designs on stock shirts; tackle twill for the stitched, raised look of baseball and hockey jerseys.

Which is better, sublimation or screen printing?

For team jerseys, sublimation is usually better: unlimited colors, no cracking, and a lighter jersey. Screen printing is cheaper for simple, one-color designs on large runs of stock shirts.

Side by side

SublimationScreen printingTackle twill
How it worksDye bonds into polyesterInk layered on topFabric letters sewn on
ColorsUnlimitedPriced per colorLimited to twill colors
FeelCan't feel itSlight layerRaised and stitched
DurabilityDoesn't crack or peelCan crack over timeVery durable, can fray
WeightLightestLightHeaviest
Names and numbersIncluded in the printExtra screensEach one sewn
Best forFull-color team uniformsSimple event teesBaseball, hockey look

Sublimation

The design is dyed into the fabric with heat. Best for soccer, basketball, volleyball, cricket and esports jerseys with patterns, gradients and sponsor logos. Polyester only. Read how sublimation works.

Screen printing

Ink is pushed through a mesh screen, one screen per color. It is cost effective for large runs of simple designs, but each color adds cost and the ink layer can crack after many washes.

Tackle twill

Letters and numbers are cut from twill fabric and stitched on. It gives the classic raised look of baseball, hockey and pro-style football jerseys, at a higher cost and weight. We don't make tackle twill uniforms.

What we make

Every Xipid jersey is fully sublimated. An embroidered or printed logo is available on request only, quoted as an add-on. See custom sublimated jerseys.

Want to see sublimation on your design?

Send your logo on WhatsApp and get a free mockup within 24 hours.

FAQ

Questions people ask

Which is better, sublimation or screen printing?+
For team jerseys, sublimation is usually better: unlimited colors, no cracking, and a lighter jersey. Screen printing suits simple one-color designs.
What is tackle twill?+
Letters and numbers cut from twill fabric and stitched onto the jersey, the raised look of baseball and hockey jerseys.
Do you make tackle twill jerseys?+
No. We sublimate every jersey; an embroidered or printed logo is available on request only.
Does sublimation last longer than screen printing?+
Yes. There is no ink layer on top to crack or peel.