What is sublimation printing?
Dye sublimation is a printing method where inks are heated until they turn into a gas and bond with polyester fibers. When the fabric cools, the dye is locked inside it. Nothing sits on the surface, so you can't feel the print.
How it works, step by step
- ✓Design: your jersey is drawn panel by panel, front, back and sleeves.
- ✓Print: the design is printed in reverse onto transfer paper with sublimation inks.
- ✓Press: paper and fabric go through a heat press at around 400°F, and the ink turns to gas and enters the fibers.
- ✓Cut and sew: the printed panels are cut and sewn into the finished jersey.
Why teams use it
- ✓Unlimited colors at no extra cost, including gradients and photo effects
- ✓No cracking or peeling, because there is no layer on top
- ✓Light and breathable, with no heavy print to trap heat
- ✓Names and numbers are part of the same print, so personalizing costs nothing extra
Limits of sublimation
- ✓Polyester only: it doesn't work on cotton.
- ✓No raised texture: it can't give the stitched feel of tackle twill or embroidery.
- ✓White is the fabric: any white in the design is the color of the fabric itself.
If you want a raised logo, an embroidered or printed logo is available on request only, quoted as an add-on.
Sublimation vs other methods
Screen printing, heat transfer vinyl and tackle twill all add a layer to the fabric. See sublimation vs screen printing for a full comparison.
Ready to see your design?
See your jersey before you pay
Send your idea on WhatsApp and get a free sublimated jersey mockup within 24 hours.
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