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Guide2 min read

What is sublimation printing on jerseys?

How dye sublimation works, step by step, why it is the standard for team uniforms, and its limits.

Short answer: sublimation printing uses heat to turn special inks into a gas that bonds with polyester fibers, so the design becomes part of the fabric. It allows unlimited colors, never cracks or peels, and keeps the jersey light and breathable.
Sublimation press printing a jersey design onto fabric

What is sublimation printing?

Dye sublimation is a printing method where inks are heated until they turn into a gas and bond with polyester fibers. When the fabric cools, the dye is locked inside it. Nothing sits on the surface, so you can't feel the print.

How it works, step by step

  • ✓Design: your jersey is drawn panel by panel, front, back and sleeves.
  • ✓Print: the design is printed in reverse onto transfer paper with sublimation inks.
  • ✓Press: paper and fabric go through a heat press at around 400°F, and the ink turns to gas and enters the fibers.
  • ✓Cut and sew: the printed panels are cut and sewn into the finished jersey.

Why teams use it

  • ✓Unlimited colors at no extra cost, including gradients and photo effects
  • ✓No cracking or peeling, because there is no layer on top
  • ✓Light and breathable, with no heavy print to trap heat
  • ✓Names and numbers are part of the same print, so personalizing costs nothing extra

Limits of sublimation

  • ✓Polyester only: it doesn't work on cotton.
  • ✓No raised texture: it can't give the stitched feel of tackle twill or embroidery.
  • ✓White is the fabric: any white in the design is the color of the fabric itself.

If you want a raised logo, an embroidered or printed logo is available on request only, quoted as an add-on.

Sublimation vs other methods

Screen printing, heat transfer vinyl and tackle twill all add a layer to the fabric. See sublimation vs screen printing for a full comparison.

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FAQ

Questions people ask

What is sublimation printing?+
A printing method that uses heat to turn inks into a gas that bonds with polyester, so the design becomes part of the fabric.
Does sublimation printing crack or fade?+
No. There is no layer on top of the fabric to crack or peel, and the colors stay bright when washed cold.
Can you sublimate on cotton?+
No. Sublimation dyes only bond with polyester.
Does sublimation cost more per color?+
No. Every color, gradient and pattern costs the same.